Polyurethane Foam Test Methods

Testing Methods

Different countries use different test methods and some tests are specific to the application.

The following gives a comprehensive overview of the different tests.

DENSITY

is defined as the mass per unit volume in air.  Density is measured by dividing the weight of a sample by its volume.  

Normally recorded in Kg/M³ however the USA record their's in Lb/ft³ (to convert Lb/ft³ to Kg/M³, multiply the Lbs * 16)  

                                                 Weight Kg
               Density Kg/M³    =    -------------
                                                 Volume M³

Some test methods used: - ASTM D3574-91, BS4443, Din53420, ISO 845.

 

HARDNESS

CLD (compression load deflection)
is defined as the force required to compress a 100*100*50mm piece of foam with a 200mm dia compression plate.  The foam is compressed three times to 70% and then after the third compression readings are taken at 60%, 40% and 25%.

Recorded in kPa

cld

Some test methods are: - DIN 53577, ISO 3386/1 

ILD (indentation load deflection UK)
is defined as the force required to compress a 380*380*50mm piece of foam by 40% with a 200mm dia compression plate.

Recorded in Newtons (N)

ild

Some test methods are: - BS4443 pt 2 method 7, ISO 2439 B

ILD (indentation load deflection USA)
is defined as the force required to compress a 18*18*4inch piece of foam by 25% with a 8inch dia compression plate.

Recorded in lbs or psi

ild

Some test methods are: - ASTM 3574-91

 

TENSILE STRENGTH & ELONGATION

elts

Tensile Strength
is defined as the maximum force reached at the point of rupture

Recorded in kPa

Elongation
i
s defined as the measurement of elongation at the rupture point

Recorded in %

Some Test methods: - ISO 1798

 PPI (reticulated foams)

PPI is defined as the number of pores per inch.  Originally calculated by comparing the pressure drop of a 12 inch diameter 1" thick sample of foam against a perforated steel sheet of the same size.  Since then more technical methods have been used but still do not compare to visual comparisons.

 

pressure_drop_test